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Custom Micro Components for Medical Devices, Electronics, and Precision Applications
Get cost-effective, high-precision micro-components built to your specs and ready to scale, from prototype to full production.
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Tolerances Down to 卤.0003"
Diameters from .007"
ISO 9001 Certified
Featured Products
We specialize in custom cold-formed micro-components for medical devices, electronics, and other precision applications鈥攅ngineered to meet tight tolerances, material requirements, and high-volume production needs.
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Cold Forming That Solves Real Challenges
Machined parts can be costly, especially in large quantities, when tight tolerances or specialty materials are involved. Sussex Wire uses cold forming to reduce costs, increase strength, and streamline production from the start.
We help convert machined parts into cold-formed solutions, collaborate early in the design process, and scale reliably from prototype to millions of parts.
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Manufacturing Capabilities for Precision Micro Components
Sussex Wire combines cold forming with advanced processes like thread rolling, EDM cutting, and four-slide forming to manufacture custom micro components in stainless steel, copper alloys, 52 Alloy, Kovar, and other specialty materials, delivering tight tolerances, complex geometries, and scalable production. Discover our full manufacturing capabilities here.
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Our Core Manufacturing Capabilities Include:
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Cold Heading / Cold Forming
Fourslide Forming
CNC Screw Machining
Thread Rolling & Tapping
Wire EDM Cutting
Cleaning, Finishing & Plating
Prototyping & High-Volume Runs
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Trusted by Manufacturers Across Precision-Driven Industries
We support engineers and sourcing teams across industries that require tight tolerances, specialty materials, and scalable micro manufacturing. From implantable medical devices to complex electronic assemblies, Sussex Wire delivers custom cold-formed components that perform under pressure. See how we can support your next project. Talk to an Engineer
Applications for Custom Cold-Formed Micro Components
From wearable injectors to hermetically sealed relays, Sussex Wire components are designed into critical applications where space, strength, and reliability matter most.
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Examples Include:
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Pacemakers & Neurostimulators
Syringe Hubs & Drug Delivery Systems
Wearable Injectors & CGMs
Sensors, Relays & Hermetically Sealed Devices
Battery Terminals & Electrical Contacts
Connector Pins & Lead Frames
Branded Fasteners & Precision Mounting Hardware
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Quality Certifications & Standards
Whether you're manufacturing medical devices, electronics, or specialty components, Sussex Wire meets rigorous industry requirements with ISO 9001 certification, ITAR compliance, and full material traceability.
Your Micro Manufacturing Partner from Prototype to Production
Whether you're refining a prototype or scaling production, Sussex Wire delivers the precision, support, and responsiveness you need.